Current research projects

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Image Reduction of primary noise sources of fans
Image Solar Cooling
Image Preformance measurements of heat exchangers
Image Air-flow test rig for fan characteristic measurement
Image Test rigs for refrigeration and heat pump technology
Image Mass Spectrometer
Image Tribological investigations of oil-refrigerant-material-systems
Image Multifunctional electronic modules for cryogenic applications
Image Development of test methods and test rigs for stationary integrated refrigeration units
Image Industry 4.0 membrane heat and mass exchanger (i-MWÜ4.0)
Image Certification of efficient air conditioning and ventilation systems through the new "indoor air quality seal" for non-residential buildings
Image Testzentrum PLWP at ILK Dresden
Image Helium extraction from natural gas
Image Development of a Cryogenic Magnetic Air Separation Unit
Image Refrigerants, lubricants and mixtures

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Tribological investigations of oil-refrigerant-material-systems

Dr.-Ing. Margrit Junk

+49-351-4081-5419

Modified Almen-Wieland wear testing machine

The modified Almen-Wieland wear testing machine is used for the determination of the tribological properties of oil-refrigerant-bearing-systems under mixed friction conditions. The interaction of lubricants, additives, refrigerants and materials is tested. On the basis of these investigations refrigeration oils and materials could be preselected, but the tests can not substitute field test with refrigeration machines.

Principle

Two half bearings are pressed hydraulically against a test pin rotating horizontally in the lubricant.

The extreme pressure failure, i. e. the load bearing capacity of oil, is determined by increasing continuously or stepwise the test load until seizure of pin and bearing occurs and the pin breaks. The coefficient of friction and the wear are determined with constant (low) load applied during a prescribed test time.

Specialties

  • Hermetic test cell, which allows testing with refrigerant pressures up to 10 bar.
  • Thermostated test cell for a defined lubricant temperature.
  • Continuous record of fest force, turning moment, pressure of refrigerant, temperature and wear.
  • Use of both Almen-Wieland and half bearings with Falex geometry (dimensions of the V-block than the original Falex bearings according to ASTM D 3233).
  • Adaption of the tribological system by choosing materials of test pins and half bearings.

Our services

  • Evaluation of lubricant-refrigerant-material-systems by load bearing capacity of lubricant (extreme pressure failure load), coefficient of friction, wear, changes of lubricant
  • Evaluation of tribological systems after changing lubricants, refrigerants or bearing materials in order to minimize expensive field tests
  • Failure analysis

 


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Further Projects

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Software for technical building equipment

Design cooling load and energetic annual simulation (VDI 2078, VDI 6007, VDI 6020)

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Measurements on ceiling mounted cooling systems

Comparative performance measurement

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Micro fluidic expansion valve

for increasing of the efficiency of small and compact cooling units

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Solar Cooling

Solar Cooling with Photovoltaic

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Hydrogen and methane testing field at the ILK

Simultaneously pressures up to 1,000 bar, temperatures down to –253°C